Are Your Electrolytics Leaky?
1957 Radio & Television News Article
who has dealt with older electronics equipment knows that one of the
first kinds of components to go bad is the electrolytic capacitor. Materials
used at the time degraded fairly rapidly, especially compared to modern
materials, which facilitated leakage of stored charge between the rolled
up layers of conductive plates and interstitial insulating paper (or
other material) layers. Symptoms of electrolytic capacitor malfunction
in radio and television are most often some form of audible noise, light
or dark lines within the picture scan, or outright power supply failure.
Since electrolytics are typically large valued capacitors, they are
used in power supply circuits for filtering the line 50 or 60 Hz (depending
on your country) AC frequency (and their harmonics) and for interstage
AC coupling. This article presents a simple method for testing leakage
levels in electrolytic capacitors to determine whether they should be
replaced. Many restorers of old electronic equipment routinely replace
all the original electrolytic capacitors because it is almost certain
that leakage will either immediately or in short order cause problems.
March 1957 Radio & Television News
These articles are scanned and OCRed from old editions of the Radio & Television News magazine. Here is a list of the Radio & Television
News articles I have already posted. All copyrights are hereby acknowledged.
Are Your Electrolytics Leaky?
Ben Crisses and David Gnesin
It is not unusual for a service
technician to accumulate quantities of electrolytic capacitors of questionable
quality. The collection occurs in this way: In routine servicing, he
may decide that the quickest way to check electrolytics is to bridge
a doubtful unit with a new one.
Even when results are indefinite,
technicians will often wire the new unit in as a permanent replacement,
as the proverbial "ounce of prevention." The old unit is laid aside
without further examination, for time is important and customers are
impatient. When business slows down, why not dig out these removed units
and give them a qualitative check? It's easy.
leakage is the characteristic that impairs the efficiency of electrolytics,
a measure of leakage current is the best test. If this leakage current
is within the tolerance recommended by the manufacturer, the capacitor
may be considered good. In fact, the production test and the tolerances
generally used may be duplicated in the shop without much difficulty.
A multimeter, a voltmeter, and a d.c. source (an old receiver will do
for the latter) are the principal ingredients. In addition a 1-megohm
potentiometer, a 10,000-ohm potentiometer, and a single-pole, single-throw
switch are used. A fuse may also be added, as shown.
Fig. 1 shows the manner in which the meters, pots, switch, and d.c.
source are connected, as well as the capacitor under test. Be sure,
in this arrangement, that the capacitor is connected in the proper polarity,
with its positive terminal going to the positive side of the voltage
Fig. 1. Leakage current through capacitor is measured at rated
voltage with the simple test circuit depicted here.
Fig. 2. Leakage for a given combination of capacitance and voltage
rating should not exceed values shown here.
Begin the test with the switch open, by adjusting R1
so that the voltage being supplied for test purposes and being monitored
by the voltmeter, is equal to the voltage rating of the capacitor. Then
adjust R2 to the position of maximum resistance; that is,
so that its full 10,000 ohms is in series with the capacitor and the
milliammeter. Now the switch is closed and resistor R2 is
moved toward its position of minimum resistance. This must be done slowly
to avoid injury to the meter.
Observe the reading on the milliammeter
while rotating R2, comparing it with the graph of readings
in Fig. 2. If the meter reading does not exceed the recommended maximum
shown in this graph, the capacitor is within tolerance and has useful
life ahead of it.
An example will serve to illustrate:
you have a 40-μfd. electrolytic rated at 450 volts. Hooking it up
as shown in Fig. 1, R1 is set to supply 450 volts. After
R2 is set to be fully in the circuit, S1, is closed.
Now slowly begin reducing the resistance of R2 while observing
the meter. If R2 can be completely shorted out without leakage
current exceeding 19 milliamperes, the capacitor is still useful.
An easily set up quality test for the many unused filter capacitors
gathering dust in most shops.
The ethics of impressing a used
component into service as a replacement for a customer is something
else again. There is no intention of encouraging the use of such parts
instead of new ones. However, there are countless other applications
around the shop where electrolytics in good condition, although they
have already seen service, come in handy.
One precaution should
be observed: if, while decreasing R2, the milliammeter reading
should begin to rise above 35 milliamperes, open S1 quickly.
Leakage of this order indicates an extremely leaky capacitor, which
could short out and damage the circuit.
Posted January 22, 2014